Intake air vent covers11/9/2023 Wipe your freshly sanded frame of any dust or debris and paint (or stain) the color of your choice. Others don’t care as much.įor more about why I sand in steps, check out this easy laptop desk build for more detail. This is partly a matter of personal preference, but I like to follow up with a 120 and then a 180 grit for the best finish. Sand your vent cover frame smooth with 80-grit sandpaper. Step 6: Sand vent cover frame until smooth But if you find you have any unsightly gaps, smooth wood filler into the crevices to create a smoother final finish.Īllow your wood filler to dry completely before moving on to the next step. I’m calling this step 5b because if your boards are straighter than mine, you might not need wood filler. There is some give to the board, so with a slightly loosened screw and a little nudge, you can correct anything too egregious. Try gently guiding your boards to square if they’re a little twisty like mine. Drive your screws carefully otherwise, you could crack the boards. Using 1-1/2″ pocket screws, attach the side boards to the top, then the bottom frame pieces. I just happen to have a bunch of pocket hole screws and jump on any chance to use my Kreg jig □ Brianna Thomas, Big fan of pocket holes You can easily use wood glue instead and clamp until dry. Note: You definitely don’t have to screw your frame together. Be sure to add the holes on the “bad” side of the wood that you previously marked. Next, drill two pocket holes - using a 3/4″ material depth - into each end of your vertical frame pieces. Step 4: Drill pocket holes and construct frame Make a mark with a pencil on the “bad” sides to remember which is which. Identify which side of the boards you want facing out (the good side), and which side you want facing the wall (the bad side). What’s a dry fit? It’s when you place the boards together like a puzzle to be sure your cuts are correct. Step 3: Dry fit your vent cover frameīefore fastening your frame pieces together, you’ll want to do a dry fit. Depending on what you have on hand, you might be able to use scrap like I did! Otherwise, a 1 x 2 x 8 common board will run you between $3 and $4. My decorative vent cover for a 10 x 10 air return vent required 41″ of the board. The amount of wood you’ll need will depend on your cover size. Mine wasn’t and caused some alignment issues, which I’ll talk about briefly. I used a scrap of pine common board since I had some lying around, but if you decide to buy a new board for this, make sure yours is very straight. Since we’re using 1 x 2 boards to build the frame, each side of the frame will be 1-1/2″ wide.Ĭut two pieces in each length from a 1 x 2 board using the measurements you just calculated. *Why do you add 3? To account for the width of the vertical frame boards. Then, add 3 to this number.* This number will be the length of your top and bottom frame boards. Now, measure the width of the opening and subtract 1/2″ for your overlap. This number will be the height of your side frame boards. Take this vertical measurement and subtract 1/2″ to give yourself a 1/4″ overlap on each side. I measured from the highest point of the drywall to the top of the vent. You want to cover any messy bits (like the drywall at the bottom of this photo). In this example, the air exchange vent is 10″ x 10″ but that actual opening is not. Step 1: Measure the opening of your air ventįirst, you need to measure the opening of your air vent. Glue gun ( this is my favorite budget model).In this post, I’m going to show you how to make a decorative air vent cover using basic materials for a fraction of the cost of custom covers. I just knew I could DIY a custom vent cover that looked just as good, at a fraction of the cost. I figured I would just buy a decorative vent cover but, guys, decorative vent covers are expensive. There was no way I could use that white metal eyesore in the beautiful new space! I hung his beautiful guitars with these hooks, created a seating area, and clad this formerly ignorable white wall in gorgeous reclaimed wood planks.ĭon’t miss the transformation, here! PROJECT: How to Install a Peel and Stick Wood Plank Wall When the wall was white, and it was mostly used for storage, I didn’t notice or care very much:īut then I decided to reclaim the space and turn it into a music room for my husband to enjoy. We had a standard white cover on our air exchange vent in the basement.
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